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500A electric vehicle high voltage connector
500A 1500V high voltage connector
500A electric vehicle high voltage connector
500A 1500V high voltage connector

GCMC1 500A 1500V High Voltage Metal Connector

Discover Guchen Electronics' GCMC1 series 500A metal high voltage connectors for electric vehicles. Designed for superior performance and safety, these connectors feature high withstand voltage, excellent insulation resistance, robust protection levels, and 360° shielding. Ideal for OEMs and the aftermarket, ensuring reliable HV interconnections in EVs.
Temp Range :
-40°C~+125°C
Rated current :
500A
Rated Voltage :
1500V
Sealing Class :
IP68 & IP6K9K, IPXXB & IPXXD
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Brief Introduction of GCMC1 Series 500A EV HV Connector
As the world shifts towards sustainable energy solutions, the electric vehicle (EV) market is booming. At the heart of this revolution is the need for reliable, efficient, and robust components that ensure optimal performance and safety. Guchen Electronics is proud to introduce the quality high voltage connectors designed specifically for electric vehicles. This state-of-the-art connector stands as a testament to our commitment to quality and innovation in the field of electric mobility.

Unparalleled Performance for Electric Vehicles
The GCMC1 series connectors are engineered to meet the demanding requirements of modern electric vehicles. Designed for wire cross-sections of 70mm² to 150mm², these connectors support a maximum rated current of 500A and a rated voltage of 1500V DC, with an additional HVIL (High Voltage Interlock Loop) rated at 500V DC. This makes them ideal for high-power applications, ensuring efficient energy transfer and minimal power loss.
Our 500A connector is meticulously crafted to withstand extreme conditions, with a temperature rating ranging from -40°C to +125°C, including temperature rise. This wide temperature range guarantees reliable performance across various climates and driving conditions, ensuring the connector remains resilient and efficient.
500A straight plug and 90° bent plug
Features and Top Picks of the 500A High Voltage Connector
The GCMC1 series is packed with features that highlight its superior performance and reliability:
High Withstand Voltage: Capable of withstanding 4000VAC and 6000VDC, and 500VAC for HVIL, these connectors provide exceptional durability against high voltage spikes, ensuring long-term reliability and safety.
Excellent Insulation Resistance: With an insulation resistance of 2GΩ and 550MΩ for HVIL, the connectors prevent electrical leakage and ensure safe operation.
Robust Protection Level: The connectors boast an IP68 and IP6K9K protection level, providing superior protection against dust and water ingress (IP68: 1m Water 48H). Additionally, they are rated IPXXB and IPXXD, offering enhanced protection in harsh environments.
Fire-Proof Rating: Certified with a UL94 V-0 fire-proof level, the connectors are designed to resist flames and prevent the spread of fire, ensuring safety in emergency situations.
Durability: With a minimum of 100 mating cycles, the GCMC1 series connectors are built to last, providing consistent performance over extended periods.
360° Shielding: The connectors offer comprehensive electromagnetic shielding, reducing interference and ensuring stable signal transmission.
HVIL Availability: The inclusion of an HVIL ensures the high voltage system is safe to operate, preventing accidental disconnection and ensuring the safety of users.
Secondary-Locking Mechanism: For added security, the connectors feature a secondary-locking mechanism, ensuring a secure and reliable connection.
Versatile Plug Types: Available in both straight and 90° bent plug types, these connectors offer flexibility in design and installation, catering to diverse EV configurations.
Shenzhen Guchen Electronics: Pioneering Safe and Reliable HV Interconnections
Shenzhen Guchen Electronics is a leading innovator in the field of electric vehicle components, dedicated to providing safe and reliable high voltage interconnections. Our extensive range of HV connectors is designed to meet the diverse needs of OEMs and the aftermarket, ensuring seamless integration and superior performance.
Our commitment to quality and innovation is reflected in every product we offer. The GCMC1 series is a prime example of our dedication to advancing electric vehicle technology, offering unparalleled performance, safety, and reliability. With a focus on meeting the stringent demands of modern electric vehicles, we continue to push the boundaries of what’s possible, delivering solutions that drive the future of mobility.
In conclusion, Guchen Electronics’ 500A connector is more than just a component; it’s a key enabler of the electric vehicle revolution. With its exceptional features and robust design, the GCMC1 series ensures optimal performance and safety, making it the ideal choice for today’s electric vehicles. Trust Guchen Electronics for all your high voltage interconnection needs, and join us in powering the future of mobility.
Technical Parameters of GCMC1 500A EV Connector Socket and Plug
 
Description Item No. GCMC1
Electrical Performance Rated voltage 1500V;
500V DC (HVIL)
Withstand voltage 4000VAC/6000VDC;
500VAC (HVIL);
Rated current 500A Max.
Insulation resistance 2GΩ;
550MΩ (HVIL)
Mechanical Properties Pole 1 Pin
Mating cycles >100 Cycles
Cross sections 70mm²/95mm²/120mm²/135mm²/150mm²
Fire-proof level: UL94 V-0
Raw Material Plug housing Zinc alloy
Insulating shell PBT
Shielding ring Aluminum alloy
Terminal Copper
Environmental Performance Operating temperature -40℃~125℃
Protection Grade IP68 & IP6K9K (IP68: 1m Water 48H);
IPXXB & IPXXD
Salt spray 96H

 
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