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EV battery wiring harness with TE HVP800 connector
TE 2-POS HVP800 HV wiring harness
BAT High Voltage Wire Harness
EV battery wiring harness with TE HVP800 connector
TE 2-POS HVP800 HV wiring harness
BAT High Voltage Wire Harness

EV Battery High Voltage Wire Harness

In modern electric vehicle (EV) systems, high-voltage wiring harnesses serve as the critical link between the battery pack, motor, inverter, charging system, and other essential components. We provide end-to-end customized high-voltage battery wiring harness solutions, covering everything from design and engineering to material selection and manufacturing, tailored to meet the specific requirements of each client.
Guchen high voltage wire harness assembly is a complete set of connections for electric vehicles. It has been tested for 60,000km reliability on the road. We offer all types of customization to ensure international electrical safety standards.
Temp Range :
-40℃~180℃
Current :
20A-300A
Withstand Voltage :
up to 1500V
Custom design :
YES
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Description of EV Battery High Voltage Wire Harness
Our engineering team can design optimized harness layouts based on the battery module architecture, power requirements, and safety standards, ensuring proper conductor sizing, shielding, insulation, and protection levels for diverse operating environments. During manufacturing, we strictly control bend radius, electrical performance, high-temperature resistance, and vibration durability, guaranteeing long-term reliability and safety throughout the vehicle’s lifecycle.

For connector selection, we support mainstream high-voltage connectors from TE Connectivity and Amphenol, including TE HVP 800, HVP 1100, HV 2100, HC‑STAK, HVCSJI, and Amphenol ePower and HVSL series. Our solutions cover a wide range of current ratings (from tens to several hundred amps) and voltage levels (400 V–1500 V), and we can also accommodate other brands or custom connector types as required, ensuring seamless integration with the vehicle’s electrical system.
Reliable High-Voltage Wiring for EVs
Guchen End-to-End Custom HV Battery Harness Solutions
Our customization services extend beyond individual harnesses to complete solutions, including inter-module bus harnesses, busbar connections, and auxiliary high-voltage circuits. With flexible design and manufacturing capabilities, we can meet the needs of passenger vehicles, commercial EVs, retrofit vehicles, and even heavy-duty or industrial EV applications.

Backed by extensive experience and strict quality management, we deliver high-performance, highly reliable, production-ready battery high-voltage wiring harnesses that enable safe, efficient, and modular electrical system designs. From sample validation to large-scale production, we provide professional, end-to-end support to ensure every harness meets the highest standards of performance, safety, and maintainability.
Application

Guchen high-voltage cable and wiring harness has a wide range of application. It can be used for all kinds of high voltage electrical wiring on electric vehicles.

Can be customized according to customer needs
Please contact us for more details.

new energy vehicle high voltage wiring harness
high voltage cable harness assemblies
Guchen high voltage cable harness assemblies
Flexible EV HV Harness Solutions
Flexible EV HV Harness Solutions
high voltage wiring harness connection solutions for EVs
High voltage wiring harness connection solutions
High voltage wire harness for new energy vehicles
High voltage wire harness for new energy vehicles
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Contact Us
Robust Design & Wide Variety
One-Stop Custom EV Connectivity Solutions
High-End OEM/ODM HV Connector Supply
Email : marketing@guchen.com
whatsapp : 15517589079
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Robust Design & Wide Variety
One-Stop Custom EV Connectivity Solutions
High-End OEM/ODM HV Connector Supply
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