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MINI MSD
MINI MSD

80A-400A MINI MSD (Manual Service Disconnect)

Guchen’s MINI MSD is a high-performance manual service disconnect switch for high-voltage EV and ESS applications. It supports both fused and busbar configurations with rated current up to 400A and voltage up to 1500VDC. The compact design, IP67/IP6K9K protection, and HVIL support make it an ideal choice for safe circuit isolation in battery packs, PDUs, and electric control units. Available in flange, front, or rear mounting versions, and compatible with Adler or Bussmann fuses.
Operating Temperature:
-40℃ to +70℃
Rated Current (With Fuse):
80A-400A
Rated Voltage (Without Fuse):
Max. 1500VDC
IP Protection:
IP67 / IP6K9K
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High-Performance HV Safety Disconnect for EV Battery and Power Systems
The MINI MSD (Manual Service Disconnect) offered by Shenzhen Guchen Electronic is a compact, high-reliability safety component designed for high-voltage EV applications, battery systems, and electric control units. It provides essential manual disconnection and circuit protection, ensuring the safety and maintainability of high-voltage systems.
Guchen MINI MSD offers both with-fuse and without-fuse configurations, multiple mounting options, and flexible auxiliary (HVIL) signal configurations, allowing seamless integration into various EV platforms.
Manual Service Disconnect with Fuse/Busbar
Advantages of Guchen MINI MSD
1. Enhanced Safety
Manual disconnection of HV circuit protects personnel during maintenance or emergency conditions.
Fuse-integrated variants provide short-circuit and overcurrent protection, acting as a primary HV circuit breaker.

2. Flexible Design for System Integration
Three installation options—Flange Mount, Front Mount, and Rear Mount—accommodate different packaging needs, from battery enclosures to vehicle chassis.
Optional HVIL contacts (1 or 2) provide feedback to VCU for interlock and safety logic integration.

3. Customizable Fuse Ratings
Available in multiple current ratings up to 400A.
Supports industry-recognized Adler and Bussmann fuses, ensuring global availability and replacement convenience.

4. Robust Environmental Protection
Designed with IP67 & IP6K9K sealing, ideal for dusty, wet, and high-pressure washdown environments typical of automotive and commercial vehicle applications.

5. Reliable Thermal Performance
Suitable for extreme climates: -40°C to +70°C operating range.

6. Long Service Life
Supports 50+ mating cycles, ensuring durability in service and maintenance scenarios.
Why Choose Guchen MINI MSD?
Compact Size, excellent for tight EV battery packs
Scalable Performance up to 1500VDC and 400A
OEM-Ready Design, with full compliance to automotive-grade safety requirements
Wide compatibility with busbars, fuses, and HVIL systems
Fast lead time and custom branding options for volume customers
400a MINI MSD
Application of MINIMSD in PDU
Electric Vehicles (BEV, HEV, PHEV); Battery Pack Power Output Disconnect Switch; High-Voltage Distribution Units (PDU/DCB)
standard package of Guchen MINI MSD
Energy Storage Systems (ESS); Emergency Shutdown Mechanisms during accidents or servicing
Key Features & Configurations
Category Options / Specs
Installation Flange Mount / Front Mount / Rear Mount
Rated Voltage (Without Fuse)  Max. 1500VDC
Rated Current (Without Fuse) 170A
Rated Current (With Fuse)  Up to 400A;
80A / 100A / 125A / 160A / 200A / 250A / 315A / 350A / 400A
Supported Fuse Brands Adler / Bussmann
Connection Type Without Fuse: Busbar Interface
HVIL Options Without HVIL / 1 HVIL / 2 HVIL
IP Protection IP67 / IP6K9K (dust-tight, water jet & high-pressure resistant)
Operating Temperature -40℃ to +70℃
Storage Temperature -40℃ to +85℃
Mating Cycles > 50 Times
Application High-voltage circuit repair switch, manual circuit breaker, emergency disconnect
Target Markets Electric Vehicles / Battery Packs / Electric Drive / Energy Storage Systems (ESS) / PDU

 
Mounting Options Explained
Mounting Type  Description  Typical Use
Flange Mount  Side screw-mounted via flange; easiest for maintenance Battery enclosure sidewalls, PDUs
Front Mount Inserted from the outside, fastened from the rear; neat appearance Operator-facing panels, clean layout designs
Rear Mount Inserted from the inside, fastened from the rear; visible handle only Compact housings, protected service areas
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Contact Us
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One-Stop Custom EV Connectivity Solutions
High-End OEM/ODM HV Connector Supply
Email : ec@guchen.com
whatsapp : 15517589079
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